Stop the transfer before the batch is filled.
The viscosity result for resin batch R-4167 is above the approved range. Filling has not started. Bourne links the sample to its recipe and tank, then prepares a transfer hold for quality to approve.
Batch records, process readings, lab results and equipment history all shape the production plan. Bourne connects them, finds affected orders and prepares work for production and maintenance. Quality decides what happens to a held batch.
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The viscosity result for resin batch R-4167 is above the approved range. Filling has not started. Bourne links the sample to its recipe and tank, then prepares a transfer hold for quality to approve.
Reactor 3 spent 18 minutes above the recipe temperature band. The cooling valve responded more slowly than it did on the last accepted batch. Bourne puts the historian trace, operator log and maintenance record in one review. The process engineer decides whether the valve caused the deviation.
Quality still has R-4167 on hold. Bourne shows the filling slot and production orders that depend on it, prepares a revised plan for the scheduler, and requests a valve inspection before Reactor 3 starts another batch.
What maintenance, safety and planning need to decide before a machine returns to the schedule.
Manufacturing operationsSeparate the immediate disposition of affected material from the work that prevents the defect from returning.